Home Equipment Seismic Bracket Forming Line
J JINYUJIE WELDED PIPE EQUIPMENT

Seismic Bracket Line Forming · Punching · Cutting · Automation

Automatic forming production line for seismic support brackets and metal support hangers — with quick profile changeover, integrated PLC control of unwinding, leveling, fixed-length punching, roll forming, follow-up cutting and discharging. Single-operator full-line operation, programmable, remotely controllable.

Product Introduction

抗震支架/金属支吊架型钢自动生产线,通过切换可生产多种截面规格型号支架型材,更换板型快捷方便,一个人即可操作整线。PLC集中控制整线的开卷、校平送料、定长冲孔、辊压成型、随动切断、出料。可一次设定多组制件数据任务,自动化生产,可遥控控制。

The automatic production line for seismic support brackets / metal support hangers can produce various cross-sectional specifications and models of support profiles by switching. The replacement of plate types is fast and convenient, and one person can operate the entire line. PLC centrally controls the unwinding, leveling and feeding, fixed length punching, roll forming, follow-up cutting, and discharging of the entire line. Multiple component data tasks can be set at once, automated production, and can be remotely controlled.

Seismic bracket forming production line - main machine
Production line process flow diagram
Equipment Overview
  • 龙门式万向节齿轮传动装置,机器的制造宽度可调整持续,可改变型材的宽度和高度。
    Longmen universal joint gear transmission device, the manufacturing width of the machine can be adjusted continuously, and the width and height of the profile can be changed.
  • 牌坊型道数,主机由交流电机,减速机,牌坊,变速箱,水平调节系统和轧制模具。机座和传输采用焊接结构,具有优良的处理,轧辊材质为45#钢。
    The main machine consists of AC motor, reducer, memorial archway, gearbox, horizontal adjustment system and rolling die. The machine base and transmission adopt a welded structure with hardness treatment, and the rolling mill material is #45 steel.
  • 辊压成型工艺是由德国COPRA软件制作;进行有限元工艺分析和检查。提高线速度,降低成形阻力。从而保证设备的准确度和稳定性。
    The roll forming process is produced by the German COPRA software; conduct finite element process analysis and inspection. Improve line speed and reduce forming resistance. Thus ensuring the accuracy and stability of the equipment.
Application Gallery

Finished seismic support brackets installed on jobsite — anti-seismic clamps, hangers and bracing systems for piping, ductwork and cable trays in commercial and industrial buildings.

Seismic bracket on-site application 1
Seismic bracket on-site application 2
Seismic bracket on-site application 3
Seismic bracket on-site application 4
Product Parameters
NO Item Unit Parameter
1 板材厚度Thickness of material sheet mm 1.5 - 2.5
2 生产速度Production speed m/min 冲孔部分约 8 - 10 米 / 分钟 Punching speed about 8 - 10m/min 成型部分约 12 米 / 分钟 Forming speed about 12m/min
3 辊轮材料Material of roller Cr12MoV 淬火处理Cr12MoV quenching treatment
4 驱动方式Drive type 齿轮箱传动Gearbox driven
5 电机总功率Motor Power kw 约 50
6 电控系统Electric control system PLC 变频控制PLC variable frequency control
7 外形尺寸(长 × 宽 × 高)Dimensions (l×w×h) mm 32 × 2.5 × 3.5

Configure Your Seismic Bracket Production Line

From profile dimensions and sheet thickness to PLC punching schemes and remote-control automation — our engineers will tailor the line for your output requirements and factory layout.

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